Industrial IoT

Connect your factory floor to the cloud

Practical Industrial IoT that starts small, proves ROI fast, and scales with your operations. From energy metering to predictive maintenance, all on one platform.

Production monitoring & OEE

Real-time visibility into availability, performance, and quality across every machine and production line.

Automated OEE Tracking

Automatically calculate Overall Equipment Effectiveness (Availability x Performance x Quality) per machine, line, or plant without manual data entry.

Real-Time Production Dashboard

Live output counts, cycle times, and line status across all machines on a single screen so you always know where production stands.

Downtime Classification

Automatically log every stoppage with reason codes (planned, unplanned, changeover) to pinpoint and eliminate your biggest time-wasters.

Shift & Batch Comparison

Compare productivity across shifts, operators, and batches to identify best practices and replicate them plant-wide.

Energy management

Monitor, benchmark, and reduce energy consumption at the machine level. Most factories recover deployment costs within 3-6 months.

Machine-Level Energy Metering

Monitor kWh consumption per machine in real time to identify energy-hungry assets and reduce your electricity bill by 10-20%.

Peak Demand Management

Get alerts before you breach maximum demand limits and automatically stagger non-critical loads to avoid penalty charges from your DISCOM.

Energy Cost Allocation

Automatically attribute energy costs to specific production orders or products so you know the true cost of manufacturing each SKU.

BEE-Compliant Reporting

Track energy-per-unit-produced (kWh/unit) over time and generate BEE-compliant energy audit reports with one click.

Predictive maintenance

Shift from time-based to condition-based maintenance. Fix machines before they fail, not after.

Vibration & Temperature Anomaly Detection

Continuously monitor motor vibration and bearing temperature to detect early signs of failure days or weeks before breakdown.

AI-Driven Failure Prediction

ML models trained on your equipment data predict which asset will fail next and when, so you plan maintenance during scheduled downtime.

Work Order Automation

Automatically generate and assign maintenance tickets in your CMMS/ERP when anomalies cross threshold values. No manual intervention needed.

Asset Health Scoring

View a single health score (0-100) for every critical asset, making it easy for plant managers to prioritise maintenance budgets.

Quality control

Statistical Process Control (SPC)

Track control charts (Cp, Cpk, X-bar, R) in real time and get alerted the moment a process drifts out of specification.

Traceability & Genealogy

Link every finished product back to its raw materials, machine settings, and operator. Essential for customer complaints and regulatory audits.

Environmental & safety compliance

Effluent & Emission Monitoring

Track air quality (PM2.5, VOCs, SOx, NOx) and water parameters (pH, TDS, BOD) to stay compliant with CPCB/SPCB norms and avoid penalties.

Worker Safety Monitoring

Detect PPE non-compliance, unauthorised zone entry, and man-down events using AI cameras and wearable sensors.

Edge computing & connectivity

Connect legacy and modern machines alike. No internet? No problem. Edge processing keeps your factory running.

Multi-Protocol Gateway

Connect any machine (old or new) using OPC UA, Modbus, and MQTT adapters that translate PLC, SCADA, and sensor data into a unified format.

Edge Processing & Offline Resilience

Process critical alerts and control logic locally on the edge gateway so your factory keeps running even when internet connectivity drops.

Where to begin

Start with energy monitoring

Most factories recover the cost of an energy monitoring deployment within 3-6 months through reduced waste and demand-side optimisation. It is the fastest path to measurable ROI, and a solid foundation for adding OEE, maintenance, and quality later.

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Protocols & tech stack

Built on proven open-source and cloud-native tools so you are never locked into a proprietary stack.

OPC UAModbusMQTTNode-REDInfluxDBGrafanaAWS GreengrassAzure IoT EdgeLoRaWAN4G / 5G

Alerts that reach the right person, instantly

SMS + WhatsApp

Alerts delivered to shop-floor operators on the channels they already use.

Auto-Escalation

Unacknowledged alerts escalate from operator to supervisor to plant head automatically.

No-Code Rules

Set custom threshold and pattern-based alert rules without writing a single line of code.

Let's connect your factory

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